Information - Email us at sales@taylor-winfield.com
 

New Resistance Seam Welding Control

This Taylor-Winfield microcomputer control system uses the latest in micro-electronics to create an almost unlimited choice of operation. The simplicity in design means years of trouble free operation. The Answer consists of two components:

1. The CONTROL CONSOLE (KEYPAD UNIT)

2. The POWER SUPPLY/FIRING SYSTEM

The CONTROL CONSOLE can be remotely located at any convenient position to make operation more convenient. While the standard system comes with a six foot cord between this console and the power supply cabinet, other lengths are available on special order from the factory.

   Options:
TWS-05A Differential Pressure Transducer / 100' tubing
TWS-05GA Single Side Hydraulic Pressure Transducer, 1000 psi, 100' cable
TW'S-16A Single Channel Electronic Pressure Regulator System, 100' Tubing
TWS-22AC Primary Current Coil, 800A, 1/2 ohm, Coil Code= 1.3
TWS-22ABC Primary Current Coil, 1000A, 1/2 ohm, Coil Code=1.0
TWS-22BC Secondary Current Coil, 6" dia., 10- Cable, 90' extension cord
TWS-56 Remote JIC Box with +/- buttons & Binary TW, 100' Cable
TWS-56A Remote JIC Box with +/- buttons, 100' Cable
TWS-57105 Keypad Separation package, 6' cable length
 

MODEL TW-SM-13 ANSWER RESISTANCE WELDING CONTROL SYSTEM STANDARD FUNCTIONS

NAME

OPERATION

RANGE

APPLICATION

Schedule Memory

Instant Recall of Complete Weld Schedule

75

Instant Set Up of Repetitive Jobs

Counter

Counts Welsd or Parts

0-65, 500

Control of Production

Water Saver Driver

Turns Water Off 1 Min. After Last Weld

1 Minute

Saves Water When Not Welding

AVC With Hi/Lo

Constant Voltage

-

Maintain Secondary Voltage

Squeeze

Dwell Before Firing

0-99 Cy.

Allows Tips to Fully Close Before Welding

Weld

Main Heat & Weld Time

0-99 Cy.
0-99% Heat

All Programs

Hold

Dwell After Welding

0-99 Cy.

Allows Nugget to Cool

First Weld %

Heat of First Weld

0-99%

Roll Spot, First Nugget

Last Weld %

Heat of Last Weld

0-99%

Roll Spot, Last Nugget

Motor Cycle

Time of Motor Rotation Between Welds

0-9999 Cy.

Spaces Welds in Roll Spot Squeeze

Last Motor

Time of Motor Rotation After Release of init.

0-9999 Cy.

Roll Spot, Positions Last Weld Accurately

Interheat

% Heat Between Welds

0-99 Cy.
0-99% Heat

Seam Weld, for Hi/Lo Seam Heat Squeeze

Upslope

Ramps Current Upward At Start of Seam

0-99 Cy.
0-99 Init. %

Controlled Start of Seam Weld

Downslope

Ramps Current Downward At End of Seam

0-99 Cy.
0-99 Final %

Controlled Taper of Seam Weld At End

Transformer Tap

Transformer Tap Positions

0-99

Record Tap Position

High 1

Current Window, High

0-99, 990A

QC Monitor High Limit

Low 1

Current Window, Low

0-99, 990A

QC Monitor, Low Limit

Tip Force

Minimum Weld Force

0-9999 Lb

Calulate PSI Required

OPERATING MODES
1. Continuous or Intermittent Seam
2. Roll-Spot

STANDARD PROGRAM SELECT MODES
1. Keypad of 75 programs
2. Serial, RS-485 or RS-232, Load/Modify Current Program
3. Binary Select of 15 programs
4. BCD of 75 programs

OUTPUT COMMUNICATION
1. Assignable Relays for Current, Force and Line Voltage Faults
2. RMS Current Value Stream VIA Serial Communication
3. Current, Force, Voltage and Program Faults VIA Serial Communication

OPTIONAL FUNCTIONS

NAME

OPERATION

RANGE

APPLICATION

Pressure Transducer

Starts Weld When Pressure is Reached

1-99 PSI

Precision Tip Pressure for Consistent Welds

Current Monitor

Monitors and Sets Upper/Lower Limits

0-100, 000A

Continuous Production Control

Electronic Air Pressure

Automatic Setting of Pressure Regulator

0-99 PSI

Sets Air Pressure from Entered Tip Force Value

Remote Heat Adjust

On The Fly Heat Adjustment

+/- 99%

Trim Setting

ELECTRICAL SPECIFICATIONS
Voltage Range = 208, 230, 380, 460, 575. Frequency = 60/50 Hz.

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